The ultimate guide to wedge wire 

Sometimes wedge wire is also known as profile bar and is used chiefly in manufacturer screens. Wedge wires are used in many applications that classify a family of shapes utilized in manufacturer screens. 

At a glance, wedge wire is a simple product; it couldn’t be further hidden from the truth. It is crucial to take extreme care and attention while designing the application of wedge wire. End users must consider the selection decision to make unique and stunning designs for the upcoming users. 

What are the different materials and alloys used for wedge wires? 

Wedge wire is very effective in filtration and separating solid materials from liquids. This is essential in various settings, depending upon the kind of applications the materials and alloys are required. 

A market like the food and beverages industry, such as filtering fluid and beer tank, may require a different type of alloy application than a good screen in an oil and gas market. 

The selection of alloy also depends upon the manufacturing process and additional elements that may be needed to be added onto before the wire. Alloy selection is the key to the success of the product. As a result, a wide range of alloys is used in making wedge wires. 

Wedges wires are made of carbon steel, red metals, stainless steel, aluminium, duplex grades and other high-quality alloys.  

Several options of alloys include: 

  • 300 series of stainless steel
  • 400 series of stainless steel
  • 2205 duplex of stainless steel
  • Aluminium
  • Carbon
  • Nitronic 
  • Titanium 

How and where is wedge wire used? 

After the wedge wire is fabricated, it has to lie on the support that includes round, screen wire, or strip sheet. Screen and wedge wire is manufactured in two types but maybe three. The two most dominant types are flat screen and cylindrical screen, but within cylindrical, there can be round and basket screens. 

A flat-screen comprises screen wire to cut length precise of its dry fit or weld screen structure. At the same time, cylindrical screens are made out of a spool of screen wire fed into a machine that turns the wire into a cylindrical shape and subsequently welds the wire to rotate and expand. 

Specific application of wire includes: 

  • Architectural purpose 
  • Food processing 
  • Beer tanks 
  • Mineral processing 
  • Pulp and paper manufacturing 
  • Water reservoir intakes. 

Physical factors of wedge wire

  • It is crucial to understand physical factors such as surface finish, consistency, and uniformity within a wire while gearing up for applications. A key element of screens includes continuity of finish within an architectural purpose.
  • With making architectural products, reflectively of a product is a must that impacts in parallel, which turns into a visual effect of discontinuity if one runs and is identical to another. 
  • Making a successful screen within a spool of wedge wire is essential. If the wedge wire doesn’t turn to the appropriate, then the procedure for a proper place within a spool may run into risk. 
  • Variations in spools mean loss of continuity in the slot of the screen. The best works with a possible screen rework, while the worst works with scrapping and destroying the net. 

Final thoughts 

We hope this blog helps you find the ultimate wedge wire guide while delivering every detail of wire and screens. For more information, you can connect us.